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High pressure boiler tube production manufacturing method

Manufacturing method

1. The general boiler tube temperature is below 450℃, domestic pipe is mainly made of No. 10, no. 20 carbon bonded steel hot rolled pipe or cold drawn pipe.

2. High-pressure boiler tubes are often used under high temperature and high pressure conditions. Under the action of high temperature flue gas and water vapor, oxidation and corrosion will occur. The steel pipe is required to have high durable strength, high oxidation corrosion resistance and good microstructure stability.

3. High pressure boiler tube is a kind of boiler tube, belongs to the seamless steel tube category. The manufacturing method is the same as seamless tube high pressure boiler tube, but there are strict requirements on the grade of steel used to manufacture steel tube. High-pressure boiler tubes are often used under high temperature and high pressure conditions. High pressure boiler tube is mainly used to manufacture superheater tube, reheater tube, conduit pipe, main steam pipe and so on of high pressure and ultra high pressure boiler.

4. Because boiler tube works under high temperature and high pressure for a long time, material will creep, plasticity and toughness decline, original organization change, corrosion and so on. Steel tubes used as boilers shall have :

(1) Adequate durable strength;

(2) Sufficient plastic deformation capacity;

(3) Minimum aging tendency and thermal brittleness;

(4) High oxidation resistance, coal ash resistance, high temperature resistance to natural gas corrosion, steam and stress corrosion performance;

(5) Good organizational stability and good process performance.

The steel of high pressure boiler tube is carbon steel and pearlite, ferritic and austenitic stainless heat resistant steel. In order to improve the thermal efficiency of thermal power generating units and reduce fuel consumption, the development of large capacity, high parameter (high temperature, high pressure) thermal power generating units (more than 1000MW) is given priority to in the world. Steam pressure increased to 31.5 ~ 34.3MPa, superheated steam temperature up to 595 ~ 650℃, to the development of ultra-high pressure critical pressure, so high pressure boiler tube put forward higher requirements. A new steel grade was developed to meet the demand of high parameter power plant boiler.

High pressure boiler tube production manufacturing method,Use classification

For low and medium pressure boiler (working pressure is generally not more than 5.88mpa, working temperature below 450℃) heating surface pipe; Used for high pressure boiler (working pressure generally above 9.8mpa, working temperature between 450℃ ~ 650℃) heating surface pipe, economizer, superheater, reheater, petrochemical industry pipe, etc.

According to the composition of the material classification can be divided into 20G high-pressure boiler tube, 12Cr1MoVG high-pressure boiler tube, steel research 102 high-pressure boiler tube, 15CrMoG high-pressure boiler tube, 5310 high-pressure boiler tube, 3087 low and medium pressure boiler tube, 40Cr high-pressure boiler tube, 1Cr5Mo high-pressure boiler tube, 42CrMo high-pressure boiler tube.

High pressure boiler tube production manufacturing method,Specifications and appearance quality

(1) GB3087-2008 "Seamless Steel pipe for Low and medium pressure boiler" provisions. Specifications of steel tubes for various structural boilers, diameters 10 ~ 426mm, 43 kinds in total. There are 29 kinds of wall thickness from 1.5 mm to 26mm. However, the outer diameter and wall thickness of superheated steam pipe, large smoke pipe, small smoke pipe and arch brick pipe used in locomotive boiler are stipulated otherwise.

(2) GB5310-2008 "Seamless Steel Tube for High pressure Boiler" hot rolled pipe diameter 22 ~ 530mm, wall thickness 20 ~ 70mm. Cold drawn (cold rolled) tube diameter 10 ~ 108mm, wall thickness 2.0 ~ 13.0mm.

(3) GB3087-82 "Seamless steel tube for low and medium pressure boiler" and GB5310-95 "seamless steel tube for high pressure boiler" provisions. Appearance quality: cracks, folding, rolling, scarring, separation and wrinkles are not allowed on the inner and outer surface of the steel pipe. These defects should be eliminated completely. The clearance depth shall not exceed the negative deviation of the nominal wall thickness, and the actual wall thickness at the clearance shall not be less than the minimum allowable wall thickness.


Post time: May-23-2022